Hello, I'm

Bhupesh Gujrathi,Mechanical Design Professional

I design innovative mechanical products that move from concept to production. With expertise in NPD, NPI, and VAVE, I turn ideas into robust, manufacturable mechanisms—delivering the right balance of performance, quality, cost, and user experience.

11+
Years in product development
60+
Products shipped to tooling
5
Global engineering organisations
$500K
Annualised VAVE savings
Portrait of Bhupesh Gujrathi

11+

Years Experience

60+

Products tooled

Services

Expertise! Let's check it out

Three things I get called in for — and all three end at a part that can actually be manufactured.

Product Design

Translates Voice of the Customer (VoC) into innovative products through concept development, mechanism design, and optimized 3D CAD. Every design is engineered with DFX principles and delivered as release-ready manufacturing documentation..

Plastic & Tooling Design

Designs robust plastic parts with a focus on material selection, wall thickness, ribs, bosses, draft angles, gating, and tooling feasibility—collaborating with mold makers to ensure manufacturable, production-ready solutions before steel is cut.

VAVE & Cost Innovation

Drives Value Analysis & Value Engineering (VAVE) through material optimization, part consolidation, and design simplification—reducing cost while maintaining performance, quality, and manufacturability.

Portrait of Bhupesh Gujrathi

About me

Engineering the solutions that creates value

Engineering Beyond CAD-Every project is an opportunity to make something simpler, smarter, and better

For me, engineering doesn't end with creating a 3D model—it begins with understanding how a product will be manufactured, assembled, validated, and experienced by the customer. Over the past 11+ years, I have worked across global product development programs, converting ideas into reliable, manufacturable products. My work combines mechanical design, product innovation, design for manufacturing, cost optimization, supplier collaboration, and validation engineering. I enjoy solving complex engineering problems, simplifying mechanisms, eliminating unnecessary cost, and creating products that are both technically robust and commercially successful. 

60+ Complete Projects

Consumer products, appliances and industrial equipment released to tooling.

11+ Years of Experience

Across Sandvik, Symmetric Technologies, Whirlpool India and Hasbro India.

More about me

Process

My working process

Define & Benchmark

Requirements, teardown of the incumbent, and the cost and performance target.

Design & Simulate

Mechanism concepts, CAD, tolerance stack-up and DFMEA before committing to tooling.

Prototype & Validate

3D printed and soft-tool samples, safety, relaibility & performance testing, then design freeze.

Tooling & Ramp-up

T0 to T2 reviews with vendors, first-article checks and support into mass production.

Recognition

What the work earned

For delivering a NERF N-Series launch program ahead of the tooling gate without compromising compliance testing.

STAR Award

Hasbro India · 2024

Recognition for a VAVE program on refrigerator door assemblies delivered across two platforms.

Achiever Award

Whirlpool India · 2019

For introducing a structured part-consolidation method that other subsystem teams adopted.

Change Maker

WHIRLPOOL INDIA · 2025

Have a product that needs to be manufacturable?

Send over the problem — mechanism, plastics, cost target or tooling trouble.

Get in touch